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Bespoke

Bespoke Packaging

Bespoke Custom Designed Packaging Boxes

Correctly sized boxes can be vital for protecting your products during storage, distribution and delivery. We specialise in bespoke boxes, cartons and layer pads of any size, flute and style, for any type of product.

We can supply bespoke boxes made to your specifications, dimensions and board grades, including:

Custom die cut boxes
Shoe box cartons
Standard boxes
Kraft boxes
White kraft boxes
Multi-use cartons
Layer pads
Pallet boxes
FSC^® certified board
Recycled board
Various FEFCO box styles
Board flute grades

Boxes of any size and style

We can supply bespoke boxes in any size, style and in any flute, from lightweight single flute to extra strong double or triple flute. We can also provide additional strength and stability where heavy goods are to be shipped, such as triple wall layer pads - as strong as wooden board!

Recycled and FSC^® certified materials

As an FSC certified packaging supplier, Bonus Trading upholds the integrity of the supply chain. We can provide bespoke boxes, board and other items made with FSC certified paper and card. Ask our team about boxes and materials that align with your sustainability goals - we can also help with more eco alternative packaging options.

Custom printing

Have your boxes custom printed and sized to suit your products. Your company name, logo and any message can be printed to make your deliveries more distinctive, along with printing important icons and info for identifying box contents or potential hazards.

Let us know your requirements, including internal box dimensions, material type, single or double wall and board grade (if known). We can help, clearly explaining your options, and work with you to ensure you have the ideal box design for your needs.

Call us today 08000 540 100 or email sales@bonustrading.co.uk

Bespoke Polystyrene and Foam

Stabilise and protect your products, with fantastic shock absorbing polystyrene and Stratocell^® foam. These lightweight packaging options keep delivery costs lower, while offering excellent cushioning to prevent impact damage.

We can supply bespoke cut foam and moulded EPS polystyrene in a vast array of shapes and sizes. Products can be made to your specifications and dimensions. Boxes, sheets and modular pieces are designed, moulded and cut to suit the exact shape of your items.

We also provide assessment and design services, helping you to maximise on space and prevent any loss from shipping damages. Multi-part bespoke polystyrene or foam sets can minimise weight, provide maximum protection, and make packing simple.

These versatile materials are suitable for a wide variety of packaging applications including automotive, electrical and industrial.

Polystyrene moulded ESP packaging

Custom moulded expanded polystyrene EPS
Any size and shape incl. boxes, sheets & modular shape sets
Lightweight and rigid (98% air)
Bespoke designed to fit your products
Choose from various colours
Range of density options
Cost effective for bespoke and bulk applications
High impact resistance for fragile goods
Thermal insulating
CFC free
Choose virgin material or recycled
Can be recycled in specialist recycling systems
Design service available

Stratocell^® closed-cell polyethylene foam packaging

Custom cut Stratocell foam shapes
Soft and non-abrasive
Closed-cell, laminated polyethylene foam
Bespoke designed to fit your products
Sheets and shapes, limitless bespoke design options
Made to securely hold your goods, with modular shape sets
Choose from various colours
A range of densities - low, medium and high
Anti-static foam available - ideal for electricals
Excellent lightweight cushioning
Flexibile, allowing for creation of expandable & hinged packaging
Ideal for high-value equipment protection
Water resistant
Add double sided tape for extra holding
Made for recycling in LDPE recycling systems
Design service available

Which is better?

Material use will often depend on the products you need to protect. Delicate items would benefit from Stratocell foam, being softer and more flexible. Polystyrene is usally used for its robust impact protection and insulating properties.
We can help you find the most cost effective and best solution.

Sustainability & Recycling

Both materials can be recycled, with EPS polystyrene reprocessed into new insulation and packaging, and Stratocell recycled into new polyethylene-based products.
We also work closely with recycling partners to help our customers identify the most responsible end-of-life options for their packaging.

Tell us what you need to protect

From custom-cut inserts to bespoke blocks and edge protectors, we can design, cut, and supply the exact protection your products require.

Get in touch, we'll work with you to assess your current packaging, explore how to improve, and design highly efficient and potentially cost saving solutions.
Or if you already know what you need, send us your requirements or designs, we'll then get back to you with a competitive quote for your bespoke packaging.

Call us on 08000 540 100 or email sales@bonustrading.co.uk

Polystyrene packaging case study →
Stratocell foam packaging case study →

Custom Designed Shipping Labels

Bonus Trading offer a bespoke label service in both printed and plain styles. We offer:

Custom print & overprint service
Overprint in-house service
Sheet Labels
Rolls labels
Bespoke printed labels
Barcode and QR code labels
Stock Shapes
Die Cut Shapes
For print up to 7 colours or 6 colours plus varnish
Plain bespoke labels

Our optional extras include: Perforation between labels, Laminating, Re-lam/de-lam (printing on adhesive), Varnishing, Print on backing paper (single colour), Glass removable adhesive, Customised labels.

Call us on 08000 540 100 or email sales@bonustrading.co.uk

Custom Printed Packing Tape

Tape printed with your company branding and/or messages.
Printed tape is a cost effective way to improve brand awareness and corporate identity. Try our custom packaging tape service and start using personalised tapes that stand you apart from your competitors.

Tapes to promote your company
Increases brand awareness
Your company logo, name, message and designs can be printed
Add important messages and warning symbols
Choose from 66m or 150m long rolls
Print on many tape types including poly, vinyl, and self adhesive & gummed paper tapes
Custom printing is also available for security tamper-evident tapes - poly and paper tape options.
Printed tape samples can be provided upon request
Minimum order 72 rolls

Call us today 08000 540 100 or email sales@bonustrading.co.uk

Custom Printed Strapping

Printed strapping is a great solution to add some company branding to your loads and deliveries. Make your pallets and boxes easily identifiable and recognised with our affordable printed strapping services.

Promote your company brand on pallets and boxes
Bespoke strap for securing your items
Custom print on poly strapping
Ask us about printing on paper strapping
Add your company logo, name and/or message
Custom strapping samples can be provided upon request

Call us on 08000 540 100 or email sales@bonustrading.co.uk

Custom Printed Papers

Are you looking for printed packing papers, void fill, tissue papers or other packaging products?
We can supply many packaging solutions, created and sized specific to your requirements. You can add custom printing of your branding, logos, messages and designs, helping to enhance brand awareness or provide info for your customers.